ALL FLANGE LEAKS ARE AVOIDABLE

Flange Integrity is the single largest contributor to the prevention of process releases.

ORIGIN OF FLANGE LEAKS IN PROCESS PLANTS IN THE USA

29

DESIGN DEFECTS

14

LACK OF COMPETENCY

26

MECHANICAL FAILURE

ALL FLANGE LEAKS ARE AVOIDABLE

PROBLEMS

Product Loss / Lost Production

Accidents, risk and personal injuries

Delays, Re-work

Lost credibility

Emissions/Pollution/Environmental Fines

Forced shutdown / Lost revenues

SOLUTIONS

Right First Time / No need for Re-work

On time start up

Hydrotest cost reduction

Long term safety and joint integrity

Construction, Operation and Maintenance

Knowledge and Experience transfer

Legal Compliance / Insurance savings

The processes and procedures for obtaining the Leak Free Plants Certification of Texas Controls is based on the ASME PCC-1-2013 standard

FEED

Plantas sin fugas-12 TEXAS CONTROLS

Front end enginnering Desing

  • Revision/Materials Optimization
  • Risk analysis
  • Software
  • Calculations and Procedures
  • Control of Manufactures

CONSTRUCTION

Plantas sin fugas-12 TEXAS CONTROLS

  • Training
  • Work Planing
  • Bolting and ancillary equipment
  • Supervision/Inspection
  • Data registration and Traceability
  • Good Practice and Safety assurance

COMMISSIONING

Plantas sin fugas-12 TEXAS CONTROLS

  • Technical Assistance
  • Corrective Actions
  • Auxiliary Equipment
  • Records

MAINTENANCE AND SHUTDOWNS

Plantas sin fugas-12 TEXAS CONTROLS

  • Training
  • Risk Analysis
  • Software
  • Work Planning

Plantas sin fugas-12 TEXAS CONTROLS

  • Calculations and Procedures
  • Control of Manufactures
  • Bolting and ancillary equipment
  • Supervision / Inspection

Plantas sin fugas-12 TEXAS CONTROLS

  • Data registration and Traceability
  • Good Practice and Safety assurance
  • Recomendations and Continuous Improvement